Robotic Welding Automation Solutions
If you need help improving your welding process, MESH Automation is your one-stop source. MESH specializes in automated and robotic welding systems, fixturing and pre/post weld processing operations. MESH has experience with a wide variety of materials, a wide variety of welding processes and has the know-how to solve even the most complex manufacturing challenges.
For new automation projects, depending on your needs, MESH can develop a completely custom solution or utilize one of our pre-engineered solutions. MESH also specializes in maintenance, optimization and reconfiguring of existing automation. MESH has a full-time service group on staff that can help immediately. Either way, MESH produces automation engineered to be run 24/7/365 in the harshest environments and will be flexible to meet your needs
Robotic Welding Fixturing by MESH Automation
MESH also specializes in fixturing, whether, for fully automatic welding equipment to the most basic manual welding fixturing, MESH can design and build a fixture that should be easy to use and maintain, be rugged and produce high-quality parts.
It doesn’t matter how big or small your needs are, our engineers will focus on every relevant detail to make sure the solution we develop is tailored specifically for your welding process. Contact us and we’ll suggest ways to help you improve productivity that will boost your bottom line.
Automated Arc Welding Systems
Automated and robotic welding is increasingly becoming more prevalent in the industry, especially with the large shortage of skilled welders and a more competitive marketplace. Automation is the future for most manufacturing businesses and the only way to survive in today’s markets. It allows for higher and more consistent production, higher quality parts and allows companies to avoid the pitfalls with employee turnover.
MESH is an expert in automating arc welding processes, especially those with lower volume, but higher product mixes and achieving high throughput, while also achieving high quality. MESH has proven methods of quick tool change tooling and also offers both pre-engineered and custom solutions to help customers solve their complex production needs.
Automated Thin Aluminum Welding & Thin Gauge Metal Welding Systems
Parts constructed of thin aluminum or aluminum extrusion bring many benefits; they are cost-effective, they are light weight and they have great corrosion resistance. Despite these benefits, these parts bring a unique and difficult production problem, thin aluminum is difficult to weld. MESH has expertise in thin aluminum welding that results in solutions that reduce burn through, increase weld aesthetics and eliminate stress cracking while still maintaining high welding speeds.
Automated Stud Welding Systems
Stud welding is used to manufacture various things such as vending machines, kiosks, electrical panels, lighting, aircraft components and heat exchangers. It is also used in special processes such as tagging large material billets with identification information and even securing insulation. MESH offers solutions that are not only highly accurate, reliable and productive, but can be fully automatic, weld on multiple surfaces, automatically feed collar-type or difficult to feed studs, contain vision guidance and monitor weld quality.
Automated Resistance Welding Systems
Resistance welding makes up a large part of the welding industry and MESH has expertise to automate your resistance welding processes. MESH can handle parts from small gaskets to parts the size of automobile bodies.
Automated Welding Grinding & Finishing Solutions
MESH not only has expertise in welding, but also specializes in automated grinding, brushing, and finishing processes. After all, why increase welding production, but not consider automating the pre/post-processing of your parts? MESH has a wide variety of expertise in grinding, brushing, buffing, polishing and sanding to prepare joints or finish your part. Whether you want paint removed, spatter and slag removed, paint to stick better to the surface of your parts or want parts that are ready to be packaged and shipped, MESH has the expertise and ability to also handle the pre and post-processing of your parts.
Fixture Design and Tooling
When it comes to production welding or welding automation, it is easy to argue that fixturing is the most important aspect of any successful system. All good fixtures allow for proper part fit-up and are easy to use, but fixtures can also increase quality by reducing burn through and stress cracks. MESH designs and builds fixturing for both manual and automatic purposes. MESH’s specializes in fixtures that are heavy duty, easy to maintain, operator friendly and provide precise part fit-up. Whether you want to improve a basic manual welding process or need advanced fixturing for automation, MESH is a great source for your fixturing needs.
Automated Plasma Cutting Systems
Plasma cutting is an efficient and accurate way to cut parts for weldments. MESH has experience in high-definition plasma cutting with can produce parts ready to weld. MESH can produce systems that can cut anything from sheet metal to over 3.5 inches thick.
Automated Welding Maintenance, Optimization and Refurbishment
Already have automation and need service or optimization to improve throughput? MESH is your go-to source. MESH’s wide variety of experience and 24/7 service department gives us the ability to retool, reprogram and optimize production on existing automation.
While every business has its own needs, MESH Automation, Inc. recognizes basic engineering solutions that often work across the board for different industries. For this reason, our highly experienced team of engineers has developed a number of pre-engineered solutions that meet incredibly varied needs, from manual operations to automated robotics. So, instead of starting totally from scratch, many of our customers are able to get going with high-tech equipment that has already been tested and is ready to go.
The MESH Automation Difference
At MESH, we partner with our customers and aim to exceed your expectations at every step of the project. This means we learn about your production needs and gain a thorough understanding of the manufacturing process of your product and your plant culture before we develop a solution for you. During this process, we’ll take numerous factors into consideration, including ROI justification relating to labor, safety, product quality, material waste and increased production as well as depreciation and other factors. Once the automation or fixturing is operational in your facility, MESH is able to provide support and service whenever required through our 24/7 service group.