Customer Requirement
An elevator manufacturer struggled with inefficiencies and safety risks in their press forming process, prompting them to reach out to MESH for an automated solution. The reliance on manual labor not only slowed production but also exposed operators to hazardous conditions. The company sought a solution that would enhance safety, optimize operations, and increase throughput.
The MESH Solution
To solve these challenges, MESH delivered a turnkey robotic press tending system designed to automate key aspects of the process. The system featured a magnetic gripper capable of handling a variety of steel sheet sizes, allowing the robot to perform multiple sequential bending operations with high precision. This versatile design ensured uninterrupted operation, eliminating the need for manual intervention.
The solution seamlessly integrated with the company’s existing equipment, with MESH’s team managing the installation process to minimize downtime and disruption. By closely collaborating with the customer’s team and aligning with their production schedules, MESH carefully planned the installation in phases to ensure continuous operation. This strategic approach allowed the robotic system to be implemented without interrupting production, enabling a smooth transition to automation. The result was a swift adaptation by operators, with the system quickly becoming an integral part of the workflow.
Implementation
The project began with a strategic concept development phase, where MESH Automation collaborated closely with the customer to align on goals and define technical requirements. Leveraging its vertically integrated capabilities, MESH’s engineering team designed the system to specification, utilizing in-house fabrication and testing to ensure optimal performance. A successful Factory Acceptance Test (FAT) confirmed the solution’s capabilities, paving the way for seamless onsite installation and commissioning. Throughout the process, a dedicated project manager ensured flawless execution, overseeing all details, and maintaining clear, efficient communication from start to finish.
Outcomes
The robotic system significantly improved operator safety by removing personnel from hazardous tasks, ensuring a safer work environment. At the same time, it streamlined the press tending process, addressing inefficiencies, and enabling higher throughput. This dual impact enhanced operational performance, demonstrating the value of automated solutions in high-demand production settings.
Key Takeaways
MESH delivers turnkey solutions for complex manufacturing processes, combining reliability and cost-effectiveness with operational excellence. This scalable solution exemplifies MESH’s ability to engineer systems that adapt to diverse press tending applications, offering enduring value across industries.
Automation Equipment
- ABB ORB6700-150/3.2, 3.2-meter reach robot
- MESH designed large area magnet style gripper
- CDLR Conveyor
- MESH designed regrip stand with large area magnet gripper
- Perimeter safety guarding with operator access door. Stop/Start/Estop/Reset functions at guard door.
- HMO operator interface with process control, status messaging, troubleshooting feedback, and fault logging.