Product Description
Configuration Options
Built on ABB’s IRB460 or IRB660 robots, MESH’s bag palletizer palletizes bulk products in flexible packaging found in grain, fertilizer, pet food, chemicals, and other related applications. MESH pre-engineered solution has been optimized through years of experience to handle real bag palletizing challenges like shifting contents, variable dimensions, and complex stacking requirements.
A claw-style, bottom-support gripper runs up to 25 kg per pick and keeps placement steady on imperfect bags. Vacuum style grippers are also available in dual and single pick designs, providing a more economical solution at lower overall throughput.
Throughput is up to 22 bags per minute, depending on bag type, fill, and pattern. The STANDARD layout runs two pallet stations. The COMPACT layout runs one for tight floors. Each cell ships pre-wired and tested for a fast start-up.
Our ABB Palletizer for Bags Comes with these Standard Options Included:
- Two outbound palletizing positions
- One infeed conveyor pick position
- 48” x 40” max pallet size
- Fully tested at factory on two box sizes
- Shipped fully assembled and ready for operation
- Festo or SMC Compressed air prep and lockable air dump.
- Pedestal HMI stand with start, stop, reset and E-stop push buttons
- 120 Volt AC Control panel
- Comprehensive 1 year warranty
- PalletXBuilder software, MESH’s out of the box solution for GUI based pallet pattern generation. No programming expertise required.
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing-based industries
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL delivers predictable performance with a footprint small enough to fit nearly anywhere.
- Purpose-built robotic palletizer for bags, sacks, and flexible packaging found in feed, seed, fertilizer, chemical, aggregate, soil, mulch, stone, gravel, and pet food operations
- Throughput: up to 22 bags/min (application dependent)
- Payload: 1×25 kg per cycle; optional dual-pick 2×25 kg
- Stack height: 75″ standard; 108″ with extended reach option
- Available in COMPACT and STANDARD layouts
- NFPA 79 compliant controls; UL 508A certification available
- Pre-engineered, fully wired cell ships ready for installation in under a day
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
| Category | Option | Price Adjustment |
|---|---|---|
| Base Cell |
Dual Pallet Stations (STANDARD) Single infeed conveyor, 48" x 40" max pallet, 15' x 8.5' metal skid with forklift pockets |
Included |
|
Compact — Single Pallet Station Single infeed conveyor, 48" x 40" max pallet, 10' x 8.5' metal skid with forklift pockets |
-$6000 | |
|
ABB IRB460 (STANDARD) 75" stack height, 110 kg payload, 2.4 m reach |
Included | |
|
ABB IRB660 108" stack height, 180 kg payload, 3.1 m reach |
+$8700 | |
| End of Arm Tool |
Claw Style Single-Pick (STANDARD) 25 kg bag payload |
Included |
|
Vacuum Style Single-Pick 25 kg bag payload — reduces throughput to ~8 bags/min |
-$22900 | |
|
Vacuum Style Dual-Pick 50 kg bag payload — reduces throughput to 13 bags/min |
-$17500 | |
| Controls | Siemens PLC (STANDARD) | Included |
| Rockwell Compact GuardLogix PLC | +$4340 | |
| HMI | 10" Weintek Color Touchscreen (STANDARD) | Included |
| 10" Rockwell PanelView Plus 7 | +$4327 | |
| 10" Siemens SIMATIC HMI MTP1000 | +$3734 | |
| Infeed Conveyor & Bag Registration |
48"L x 18" MDR 2-Zone Conveyor (STANDARD) Twin rod bag pusher |
Included |
|
96"L x 18" MDR 4-Zone Conveyor Twin rod bag pusher for dual bag pickup |
+$4200 | |
| Pallet & Slip Sheet Feeding (Optional) | Slip Sheet Magazine 36" Capacity — No Corner Lift | +$9800 |
| Slip Sheet Magazine with Corner Lift | +$25777 | |
| Pallet Magazine 8-Pallet Capacity with Robot Pick | +$7700 | |
| Commissioning | One Week Onsite — Commissioning / Training / Production Support | +$13750 |
| Service | Yearly Plan — Business Hours (<4-hr response) | +$4394 |
| Yearly Plan — 24/7 (<4-hr response) | +$6589 | |
| Remote Support | Remote Access Hardware Device (provided by Mesh) | +$1369 |
| Use Existing VPN Client | +$1700 | |
| Other Options | Extended Warranty +1 Year (2 Years Total) | +$7250 |
| Convenience Panel — Ethernet and 110V outside panel | +$494 | |
|
Bar Code Reader Pricing based on project details |
TBD | |
|
Incline Bag Flattener 11' bottom + 8' top roller-bed conveyors, 22" rough-top belts, pneumatic top-belt adjustment, 70 FPM, Nema 12 controls (loose) |
TBD | |
| Bag Tilter | +$9800 |
ABB Robotic Palletizer for Bags, Fully Assembled
Product Description
Built on ABB’s IRB460 or IRB660 robots, MESH’s bag palletizer palletizes bulk products in flexible packaging found in grain, fertilizer, pet food, chemicals, and other related applications. MESH pre-engineered solution has been optimized through years of experience to handle real bag palletizing challenges like shifting contents, variable dimensions, and complex stacking requirements.
A claw-style, bottom-support gripper runs up to 25 kg per pick and keeps placement steady on imperfect bags. Vacuum style grippers are also available in dual and single pick designs, providing a more economical solution at lower overall throughput.
Throughput is up to 22 bags per minute, depending on bag type, fill, and pattern. The STANDARD layout runs two pallet stations. The COMPACT layout runs one for tight floors. Each cell ships pre-wired and tested for a fast start-up.
Our ABB Palletizer for Bags Comes with these Standard Options Included:
- Two outbound palletizing positions
- One infeed conveyor pick position
- 48” x 40” max pallet size
- Fully tested at factory on two box sizes
- Shipped fully assembled and ready for operation
- Festo or SMC Compressed air prep and lockable air dump.
- Pedestal HMI stand with start, stop, reset and E-stop push buttons
- 120 Volt AC Control panel
- Comprehensive 1 year warranty
- PalletXBuilder software, MESH’s out of the box solution for GUI based pallet pattern generation. No programming expertise required.
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing-based industries
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL delivers predictable performance with a footprint small enough to fit nearly anywhere.
- Purpose-built robotic palletizer for bags, sacks, and flexible packaging found in feed, seed, fertilizer, chemical, aggregate, soil, mulch, stone, gravel, and pet food operations
- Throughput: up to 22 bags/min (application dependent)
- Payload: 1×25 kg per cycle; optional dual-pick 2×25 kg
- Stack height: 75″ standard; 108″ with extended reach option
- Available in COMPACT and STANDARD layouts
- NFPA 79 compliant controls; UL 508A certification available
- Pre-engineered, fully wired cell ships ready for installation in under a day
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
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