Product Description
Configuration Options
A turnkey and fully assembled palletizing solution powered by ABB’s IRB 460 and IRB 660 robots. Designed for round and cylindrical containers such as plastic pails, this ABB robotic palletizer addresses the challenges of lid integrity, stable stacking, and controlled placement where small positioning errors can compromise pallet quality.
MESH has distilled years of ABB palletizing into a pre-engineered system that gives you a low-risk path to high-throughput operations. It ships ready to install and is typically running in production within a day.
Our ABB Palletizer for Pails Comes with these Standard Options Included:
- Two outbound palletizing positions (Standard Layout)
- One infeed conveyor pick position
- 48 in x 40 in max pallet size
- Shipped as a skid mounted, pre-wired cell for rapid deployment (15’ x 8.5’ footprint)
- Integrated MACControl System: Fully integrated control stack with HMI-equipped control panel and interlocked power panel (480 VAC supply)
- Comprehensive 1 year warranty
- PalletXBuilder pallet pattern software included
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing industries
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL delivers predictable performance with a footprint small enough to fit nearly anywhere.
- Purpose-built robotic palletizer for Pails and Buckets
- Throughput: 5 – 6 cycles/min (depending on pallet pattern and pail stability)
- Payload: Vacuum Style, Single-Pick (30kg) or Dual-Pick (30kg per pail)
- Vacuum end-of-arm tooling engineered for cylindrical containers to maintain lid integrity
- Stack height: 80″ standard (IRB 460); 108″ with extended reach option (IRB 660)
- Available in COMPACT (10′ x 8.5′) and STANDARD (15′ x 8.5′) layouts
- Designed for clean IT connectivity and cybersecurity in modern plant networks
- NFPA 79 compliant controls; UL 508A certification available
- Pre-engineered, fully wired cell ships ready for installation in under a day
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
| Category | Option | Price Adjustment |
|---|---|---|
| Base Cell |
STANDARD: Two Outbound Palletizing Positions One Infeed Conveyor Pick Position, 15’ X 8.5’ Metal Skid with Forktruck Pockets, 48” X 40” Max Pallet Size |
Included |
|
Compact: One Outbound Palletizing Position One Infeed Conveyor Pick Position, 10’ X 8.5’ Metal Skid with Forktruck Pockets, 48” X 40” Max Pallet Size |
-$6,000.00 | |
| Robot |
STANDARD: ABB IRB460 80” Stack Height - 110kg Payload and 2.4 M Reach |
Included |
|
ABB IRB660 108” Stack Height - 180kg Robot Payload and 3.1 M Reach |
+$8,700.00 | |
| End of Arm Tool |
STANDARD: Vacuum Style, Dual-Pick 30kg per pail payload |
Included |
|
Vacuum Style, Single-Pick 30kg pail payload |
-$3,734.00 | |
| Controls | STANDARD: Siemens PLC | Included |
| Rockwell Compact GuardLogix PLC | +$4,340.00 | |
| HMI | STANDARD: 10” Weintek Color Touchscreen | Included |
| STANDARD: 10” Weintek Color Touchscreen | +$4,327.00 | |
| 10” Siemens SIMATIC HMI MTP1000 | +$3,734.00 | |
| Infeed Conveyor and Box Registration Device | STANDARD: 48”l x 18” Roller Face Mdr 2 Zone Conveyor w/ Twin Rod Box Pusher | Included |
| 96”l x 18” Roller Face Mdr 4 Zone Conveyor w/ Twin Rod Box Pusher | +$3,512.00 | |
| Optional Pallet and Slip Sheet Feeding Systems | Slip Sheet Magazine (36” Capacity) without Corner Lift | +$9,800.00 |
| Slip Sheet Magazine with Corner Lift Feature | +$25,777.00 | |
| Pallet Magazine (8 Pallet Capacity) with Robot Pick | +$7,700.00 | |
| Commissioning | One Week of Onsite Commissioning, Training and Production Support | +$13,750.00 |
| Service | Yearly Service Plan with < Four-Hour Response Time During Business Hours | +$4,394.00 |
| Yearly Service Plan with < Four-Hour Response Time 24/7 | +$8,589.00 | |
| Remote Support | Remote Access Hardware Device Provided by Mesh | +$1,369.00 |
| Have Mesh Use Your Existing VPN Client | +$1,700.00 | |
| Other Options | Extended Warranty, +1 Year (2 Years Total) | +$7,600.00 |
| Convenience Panel for Ethernet and 110v Power Connection Outside the Panel. | +$494.00 | |
|
Bar Code Reader pricing TBD Based on Project Details and Build |
TBD | |
|
Pail Handle Orientation Device pricing TBD, subsequent consultation/quote needed |
TBD |
ABB Robotic Palletizer for Pails, Fully Assembled
Product Description
A turnkey and fully assembled palletizing solution powered by ABB’s IRB 460 and IRB 660 robots. Designed for round and cylindrical containers such as plastic pails, this ABB robotic palletizer addresses the challenges of lid integrity, stable stacking, and controlled placement where small positioning errors can compromise pallet quality.
MESH has distilled years of ABB palletizing into a pre-engineered system that gives you a low-risk path to high-throughput operations. It ships ready to install and is typically running in production within a day.
Our ABB Palletizer for Pails Comes with these Standard Options Included:
- Two outbound palletizing positions (Standard Layout)
- One infeed conveyor pick position
- 48 in x 40 in max pallet size
- Shipped as a skid mounted, pre-wired cell for rapid deployment (15’ x 8.5’ footprint)
- Integrated MACControl System: Fully integrated control stack with HMI-equipped control panel and interlocked power panel (480 VAC supply)
- Comprehensive 1 year warranty
- PalletXBuilder pallet pattern software included
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing industries
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL delivers predictable performance with a footprint small enough to fit nearly anywhere.
- Purpose-built robotic palletizer for Pails and Buckets
- Throughput: 5 – 6 cycles/min (depending on pallet pattern and pail stability)
- Payload: Vacuum Style, Single-Pick (30kg) or Dual-Pick (30kg per pail)
- Vacuum end-of-arm tooling engineered for cylindrical containers to maintain lid integrity
- Stack height: 80″ standard (IRB 460); 108″ with extended reach option (IRB 660)
- Available in COMPACT (10′ x 8.5′) and STANDARD (15′ x 8.5′) layouts
- Designed for clean IT connectivity and cybersecurity in modern plant networks
- NFPA 79 compliant controls; UL 508A certification available
- Pre-engineered, fully wired cell ships ready for installation in under a day
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
Starting at
