Product Description
Configuration Options
Built around ABB’s IRB460 and IRB660 robots, this system brings fast, precise motion and compact design to high-duty tote palletizing. Backed by MESH’s 26 years of automation experience, it’s a refined, fully assembled solution that handles heavy, reusable plastic totes with consistent placement and stable stacking.
Our ABB Robotic Palletizer for Totes Comes with these Standard Options Included:
- Two outbound palletizing positions (Standard 15′ x 8.5′ metal skid)
- One infeed conveyor pick position (48”L x 18” roller face MDR)
- 48 in x 40 in max pallet size
- Shipped as a skid mounted, pre-wired, and pre-tested cell for rapid deployment
- Siemens PLC Control System
- 10″ Weintek Color Touchscreen HMI
- Comprehensive 1 year warranty
- PalletXBuilder pallet pattern software included
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing industries handling rigid totes
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL for Totes delivers predictable performance using a purpose-built mechanical gripping tool designed specifically for rigid totes.
- Application: Purpose-built robotic palletizer for heavy, reusable plastic totes
- Throughput: 5 to 6 cycles per minute (based on stack pattern and label orientation)
- Payload: Fork Style Gripper w/ Top Clamp; Dual-Pick, 30kg per tote payload
- Stack height: 80″ (Standard IRB460); 108″ (Optional Extended IRB660)
- Layout Options: Available in STANDARD (1 in/2 out) and COMPACT (1 in/1 out) configurations
- Control Options: Siemens (Standard) or Rockwell Compact GuardLogix (Optional)
- Designed for clean IT integration and cybersecurity alignment within modern plant networks
- NFPA 79 compliant controls; UL 508A certification available
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
| Category | Option | Price Adjustment |
|---|---|---|
| Base Cell |
STANDARD: Two Outbound Palletizing Positions One Infeed Conveyor Pick Position, 15’ X 8.5’ Metal Skid with Forktruck Pockets, 48” X 40” Max Pallet Size |
Included |
|
Compact: One Outbound Palletizing Position One Infeed Conveyor Pick Position, 10’ X 8.5’ Metal Skid with Forktruck Pockets, 48” X 40” Max Pallet Size |
-$6,000.00 | |
| Robot |
STANDARD: ABB IRB460 80” Stack Height - 110kg Payload and 2.4 M Reach |
Included |
|
ABB IRB660 108” Stack Height - 180kg Robot Payload and 3.1 M Reach |
+$8,700.00 | |
| End of Arm Tool |
STANDARD: Fork Style w/ Top Clamp Dual-Pick, 30kg per tote payload |
Included |
| Controls | STANDARD: Siemens PLC | Included |
| Rockwell Compact GuardLogix PLC | +$4,340.00 | |
| HMI | STANDARD: 10” Weintek Color Touchscreen | Included |
| 10” Rockwell PanelView Plus 7 | +$4,327.00 | |
| 10” Siemens SIMATIC HMI MTP1000 | +$3,734.00 | |
| Infeed Conveyor and Box Registration Device | STANDARD: 48”l x 18” Roller Face Mdr 2 Zone Conveyor w/ Twin Rod Box Pusher | Included |
| 96”l x 18” Roller Face Mdr 4 Zone Conveyor w/ Twin Rod Box Pusher | +$3,512.00 | |
| Optional Pallet and Slip Sheet Feeding Systems | Slip Sheet Magazine (36” Capacity) without Corner Lift | +$9,800.00 |
| Slip Sheet Magazine with Corner Lift Feature | +$25,777.00 | |
| Pallet Magazine (8 Pallet Capacity) with Robot Pick | +$7,700.00 | |
| Commissioning | One Week of Onsite Commissioning, Training and Production Support | +$13,750.00 |
| Service | Yearly Service Plan with < Four-Hour Response Time During Business Hours | +$4,394.00 |
| Yearly Service Plan with < Four-Hour Response Time 24/7 | +$8,589.00 | |
| Remote Support | Remote Access Hardware Device Provided by Mesh | +$1,369.00 |
| Have Mesh Use Your Existing VPN Client | +$1,700.00 | |
| Other Options | Extended Warranty, +1 Year (2 Years Total) | +$7,600.00 |
| Convenience Panel for Ethernet and 110v Power Connection Outside the Panel. | +$494.00 | |
|
Bar Code Reader pricing TBD Based on Project Details and Build |
TBD |
ABB Robotic Palletizer for Totes, Fully Assembled
Product Description
Built around ABB’s IRB460 and IRB660 robots, this system brings fast, precise motion and compact design to high-duty tote palletizing. Backed by MESH’s 26 years of automation experience, it’s a refined, fully assembled solution that handles heavy, reusable plastic totes with consistent placement and stable stacking.
Our ABB Robotic Palletizer for Totes Comes with these Standard Options Included:
- Two outbound palletizing positions (Standard 15′ x 8.5′ metal skid)
- One infeed conveyor pick position (48”L x 18” roller face MDR)
- 48 in x 40 in max pallet size
- Shipped as a skid mounted, pre-wired, and pre-tested cell for rapid deployment
- Siemens PLC Control System
- 10″ Weintek Color Touchscreen HMI
- Comprehensive 1 year warranty
- PalletXBuilder pallet pattern software included
Why Companies Choose MACPAL
- Workforce stability through removal of a turnover-heavy task
- Predictable throughput across shifts and facilities
- Fixed cost structure compared to variable labor expense
- Faster ROI with installation-to-production in under a day
- Proven in warehousing industries handling rigid totes
- Scales easily across multiple sites, creating standardized performance
ABB Palletizing Robot Solution Capabilities:
Engineered to meet the needs of high-volume warehouse operations, the ABB-based MACPAL for Totes delivers predictable performance using a purpose-built mechanical gripping tool designed specifically for rigid totes.
- Application: Purpose-built robotic palletizer for heavy, reusable plastic totes
- Throughput: 5 to 6 cycles per minute (based on stack pattern and label orientation)
- Payload: Fork Style Gripper w/ Top Clamp; Dual-Pick, 30kg per tote payload
- Stack height: 80″ (Standard IRB460); 108″ (Optional Extended IRB660)
- Layout Options: Available in STANDARD (1 in/2 out) and COMPACT (1 in/1 out) configurations
- Control Options: Siemens (Standard) or Rockwell Compact GuardLogix (Optional)
- Designed for clean IT integration and cybersecurity alignment within modern plant networks
- NFPA 79 compliant controls; UL 508A certification available
- Safety Features Include: Risk assessment completed on base system & Light curtain protected palletizing positions
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