Mesh Automation

MAC

Pre Engineered Solutions

MESH has partnered with a variety of well-known industry leaders to outfit the MAC with the following top of the line Welding specific components and features:

Welding Power Supply: Fronius, Miller, Lincoln, others

Torch: Fronius, Abicor Binzel, others

Base Machine Specifications and Performance Features
ModelsMAC 8x10MAC 10x10MAC 10x12
Skid nom. dimension8’W x 10’L x 8’H10’W x 10’L x 8’H10’W x 12’L x 8’H
Robot qtyOne standard (up to two)One standard (up to three)
Robot RiserYes
Sheet Metal GuardingYes
WindowsOne standard (mounted in door)
Front Guarding TypeLight curtain protection
Industry 4.0 compliantYes
Guard door typeOne standard, 36” wide, swing or sliding door
Guard door switchPower to unlock, (1) E-stop, (3) PB's, escape handle
High Voltage ControlsHigh Voltage Power Distribution Panel
Low Voltage Controls (Rockwell)Rockwell CompactLogix L30, Dual ethernet, Safety PLC
Low Voltage Controls (Siemens)Siemens S7 1200F dual Profinet, Safety PLC
HMI (Rockwell)PanelView Plus 7, Touch Screen, 10.4 inches
HMI (Siemens)SIMATIC TP900, 9 inches
Independent shielding gasSMC brand components
Wire pay-off packageDrum or spool, wire straightener with pneumatic feed assist.
Torch Maintenance packageWire cutter, reamer or brush and/or anti-spatter sprayer
SafetyFully Compliant with ISO 12100 and ANSI/RIA R15.06-2012 safety standards. ABB Safemove II, Fanuc DCS or Yaskawa Motoman FSU
ConnectionsElectrical: 460VAC, 30Amp, Pneumatic: 85psi min.
Configurable Options
  • Robot(s): ABB, Yaskawa Motoman, and Fanuc brand arc welding robot(s)
  • Fixturing: Custom designed and professionally built with features such as remote I/O blocks mounted on each fixture, cleanly run and shielded cables, anti-spatter features such as coatings or shields. MESH partners with Forster America for “T” slot type fixtures.
  • Seam finding packages: Abicor Binzel (Scansonic), Meta Vision, SERVO-ROBOT, others
  • Stud Welding Equipment: HBS or Nelson
  • Positioners:
    • Single axis turntable
    • “H” Frame welding positioner (turntable with headstock/tailstock on either side)
    • Single or Multi-axis vertical turntable or Ferris wheel with headstock/tailstock
    • Many other types of positioners available
    • Locking pins if needed for heavy parts
    • Custom positioners
  • Robot Carrier or Robot transfer unit: Up to 30’ long with overhead or floor mount, 3 m/s velocity.

 

  • Front Guarding:
    • Light curtain or scanner protection
    • Solid guarding (integration into a multi-process automation line)
    • Fast overhead door
    • Others
  • Fume Collection/Roof: Kemper America exhaust hood with Central Unit, Sheet metal roof, other options
  • Windows: Additional polycarbonate or tempered glass windows, tinted for welding, available in any panel larger than 15”.
  • Doors: Hinged or sliding door. Multiple doors available upon request.
  • Process camera packages: CCTV camera with TV or industrial monitor mounted to the outside of the cell.
  • Tool changing drawer
  • Industry 4.0 data packages
  • 2D and 3D vision packages
  • Cell lighting packages
  • Video camera packages

The MESH Automation Difference

At MESH, we partner with our customers and aim to exceed your expectations at every step of the project.  This means we learn about your production needs and gain a thorough understanding of the manufacturing process of your product and your plant culture before we develop a solution for you. Contact us and we will suggest ways to help you improve productivity that will boost your bottom line.

Contact us today to discuss how we can develop a manufacturing solution that could help your business optimize productivity, increase efficiency, and potentially cut costs.

Click here to download the brochure and see all of the MAC Technical Specs, included Process Capabilities.