Manufacturing Automation Case Studies
Case Packing with Product Verification
The MacPac Pre-Engineered Case Packing Cell The MESH MacPac pre-engineered packing cell will enhance your packing flexibility and decrease both downtime and the packaging process footprint. MacPac Pre-Engineered Offerings Robotic pick and place Case erectors Product conveyors Case sealers Intuitive operator interface MacPac Options Case conveyor to palletizer UL508A listed control panel Food grade capabilities…
Battery Pack Vision Inspection System
Project Information & Requirements The customer required an automated system to inspect assembled battery packs. The system was designed to be integrated with an existing robot cell to utilize the long process time to minimize any increase to current cycle times. While the robot was performing other tasks, an overhead-mounted camera system took pictures of…
Battery Plate 3D Vision Inspection Machine
Customer Requirements & Project Information The customer required an automated machine that could inspect, stack, and quarantine out-of-spec battery plates. Inspection was primarily of the plate body looking for defects and holes in the plates. The system was designed to take plates directly from the press and scan them as they were moving to the…
Inline Pharmaceutical Label Inspection
Project Details MESH recently engaged in a project for the inline vision inspection of labels for a major pharmaceutical company. The customer wanted to increase throughput and maintain their quality standard. The labels varied in size and material. Some of the labels had a clear plastic backing, and some had a white paper backing. The…
3D Vision of Injection Molded Part
Project Details Problem Statement: The customer required an automated machine that could inspect plastic injection molded parts for critical dimensions and physical defects prior to assembly. The required cycle rate was two seconds per part. Rejects were quarantined into a locked bin with verification. Vision inspection was performed using two Keyence LJV-7200 lasers mounted to…
3D Vision Bearing Inspection Machine
Project Details Problem Statement: The customer required an automated machine that could load, unload, and quarantine out-of-spec roller bearings. Inspection focused on the inner cage of roller bearings ranging from 30mm to 150mm OD. The inspection criteria required 3D laser inspection of both sides of the bearing and controlled rotation to scan the entire cage.…
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