FRAME SERVO FIXTURE
Fixture specifically designed to hold frame type products. Servo motion control for push-button batch size of one processing. Software added for robot following of each corner automatically.
MACStud3D
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MACSTUD3D
The MACStud3d (MESH Automation Cell for stud welding) is a professional-grade, pre-engineered, robotics-based flexible automation cell. The MACStud3d is designed for robotic stud welding allowing for studs to be welded onto three-dimensional surfaces or multiple planes. The pre-engineered features and options make for a great value with quick deliveries, while also allowing for easy size and layout customization.
This third generation of design has been fine-tuned to provide a service life greater than 15 years, unparalleled fit and finish, modern globally available hardware, precision designs for product repeatability and low process variability and features like our available parametric programming that allow for push-button changeovers and batch size of one processing.
MESH has partnered with a variety of well-known industry leaders to outfit the MACStud3d with the following top of the line Stud Welding specific components and features:
Stud Welding Power Supplies and stud guns for capacitor discharge and drawn arc HBS and Nelson
BASE MACHINE SPECIFICATIONS AND PERFORMANCE FEATURES
| Models | 5x7 MINI | 8x12 | 9x16 |
|---|---|---|---|
| Skid nom. dimension | 5’W x 7’L x 7’H | 8’W x 12’L x 8’H | 9’W x 16’L x 8’H |
| Robot qty | One standard (up to two) | One standard (up to three) | |
| Robot Riser | Yes | ||
| Sheet Metal Guarding | Yes | ||
| Windows | One standard (mounted in door). Additional windows available as an option. | ||
| Front Guarding Type | Light curtain protection | ||
| Industry 4.0 compliant | Yes, data package available as option. | ||
| Guard door type | One standard, 36” wide, swing or sliding door. Additional doors available as an option. | ||
| Guard door switch | Power to unlock, (1) E-stop, (3) PB's, escape handle | ||
| High Voltage Controls | High Voltage Power Distribution Panel | ||
| Low Voltage Controls (Rockwell) | Rockwell CompactLogix L30, Dual ethernet, Safety PLC | ||
| Low Voltage Controls (Siemens) | Siemens S7 1200F dual Profinet, Safety PLC | ||
| HMI (Rockwell) | PanelView Plus 7, Touch Screen, 10.4 inches | ||
| HMI (Siemens) | SIMATIC TP900, 9 inches | ||
| Independent shielding gas | SMC brand components | ||
| Safety | Fully Compliant with ISO 12100 and ANSI/RIA R15.06-2012 safety standards. ABB Safemove II, Fanuc DCS or Yaskawa Motoman FSU | ||
| Connections | Electrical: 460VAC, 30Amp, Pneumatic: 85psi min. | ||
BOLT-ON MODULES
POSITIONERS
- Single-axis turntable
- “H” Frame welding positioner (turntable with headstock/tailstock on either side)
- Single or Multi-axis vertical turntable or Ferris wheel with headstock/tailstock
PRODUCT END FEED
Conveyorized product feed with no mar rollers or high-temperature belt
STUD WELDING MODULES
HBS power supply, gun, and cable.
STUD FEEDING MODULES
- Stud bowl feeder
- Nonflanged stud feeding
- Stud diverter
- Stud feeder
- Bowl feeder stand
CONFIGURABLE OPTIONS
- Robot(s): ABB, Yaskawa Motoman, and Fanuc brand arc welding robot(s)
- Fixturing: Custom designed and professionally built with features such as remote I/O blocks mounted on each fixture, cleanly run and shielded cables, anti-spatter features such as coatings or shields. MESH partners with Forster America for “T” slot fixture base.
- Robot Carrier or Robot transfer unit: Up to 30’ long with overhead or floor mount, 3 m/s velocity.
- Front Guarding:
- Light curtain or scanner protection
- Solid guarding (integration into a multi-process automation line)
- Fast overhead door
- Others
- Fume Collection/Roof: Kemper America exhaust hood with Central Unit, Sheet metal roof, other options
- Process camera packages: CCTV camera with TV or industrial monitor mounted to the outside of the cell.
- Stud specific 2d and 3d Vision Systems for:
- Locating stud positions from a feature or datum point – position
- Locating welded studs presence or absence
- Stud weld integrity QC system by monitoring weld parameters
- Cell lighting packages
- Large monitor with industrial PC
- O&M Manual storage on HMI
- Remote Troubleshooting