Mesh Automation

MACLean

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MACLEAN

The MACLean is a line of equipment platforms designed for assembly processes in a small footprint.   The MACLean comes in 3 standard sizes and are typically customized to meet the requirements needed.    All three configurations can be equipped with a semiautomatic tending front end or fully automated version.   The platforms have many “Bolt-On” modules for feeding raw materials, part presentation, joining parts and material handling.

BASE SPECIFICATIONS & PERFORMANCE FEATURES
MODELMACLEAN MINIMACLEAN MEDMACLEAN MAX
Footprint w x l x h (nominal) can be customized3’ x 3’ footprint 4’ x 4’ footprint6’ x 6’
Guarding TypeExtruded AL guarding with Lexan guard doors protected by solenoid locking safety switches
ChangeoverNo tool, pushbutton recipe driven from the HMI. Bar code scan is optional
Operating environmentProduction environment typical of assembly operations.
Robot brand if specifiedABB, Fanuc, Yaskawa and Epson
Operator loading safety See below for Optional “bolt on” Process Modules
Industry 4.0 Compliant Yes
Low Voltage Controls (Rockwell) Rockwell CompactLogix L30, dual Ethernet, safety PLC
Low Voltage Controls (Siemens) Siemens S7 1200F dual Profinet, safety PLC
Low Voltage Controls (Omron) CJ safety PLC
HMI (Rockwell) PanelView Plus 7, touch screen, 10.4"
HMI (Siemens) SIMATIC TP900, 9"
HMI (Omron)NA V1 series 9”
ConnectionsElectrical: 460VAC, 30Amp, Pneumatic: 85psi min.
Safety Fully compliant with ISO 12100 and ANSI/RIA R15.06-2012 safety standards; ABB Safemove II, Fanuc DCS or Yaskawa Motoman FSU
Machine colorRAL 9003 or customer spec
High Voltage Controls segregatedHigh-voltage power distribution panel segregated from the low voltage available as an option
Industry 4.0 data packagesAvailable as an option
Process camera packages: CCTV camera with TV or industrial monitor mounted to the outside of the cellAvailable as an option

BOLT-ON MODULES

ULTRASONIC BONDING

- Continuous web based bonding with precision rotary anvils and online gap adjustment
- Plunge welding for discrete part bonding.

HEAT BOND

- Staking module for multiple heat stacking points in a press type application
- Heat bar for wide area bonding using heated platens

FASTENER DRIVING MODULE

Bolt and nut drivers with torque and position feedback, Optional autofeed of fastener.

PRESS STATIONS

pneumatic, electromechanical and hydraulic press stations

INDEXING DIAL

Servo and cambox driven dials (20”, 30” and 40” diameters)

PALLET CONVEYOR SYSTEMS

Pallet systems for small parts and large parts up to 100kg

VIBRATORY FEEDING

Bowl feeder, conveyors and Linear track or tray

2D VISION PACKING

Random part Conveyorized feeding using 2d vision

INDEX CONVEYOR FEEDING

Custom attachments designed specifically for the part

GANTRY OR ROBOT PICK AND PLACE

Gantry or Robotic pick and place from pallet

PART DRAWER

Drawer for safe introduction of raw materials into the cell

AUTONOMOUS MOBILE ROBOT OR SELF-DRIVING VEHICLE

Omron LD series in 60,90, 250 and 1500 kg payloads. MESH is an approved and trained integrator of Omron AMR’s

PART REGRIP

Station for regripping of the part if needed

PART ENGRAVING

Laser etch, scribing or inkjetting of a part number

ROBOT END OF ARM TOOL

Many “off the shelf” robot tools for gripping raw materials or finished goods

TOOL CHANGING OPTIONS

Tree style for convenience to the robot with automatic or manual tool changers

QUALITY CONTROL MODULE

- Laser measurement
- 2d vision inspection
- 3d inspection stations using 3d lasers