ULTRASONIC BONDING
- Continuous web based bonding with precision rotary anvils and online gap adjustment
- Plunge welding for discrete part bonding.
MACLean
GET A QUOTE
“Lean cells come in handy when you have just enough activity that a person cannot quite keep up, and some of the functions can be easily automated.”
MACLEAN
The MACLean is a line of equipment platforms designed for assembly processes in a small footprint. The MACLean comes in 3 standard sizes and are typically customized to meet the requirements needed. All three configurations can be equipped with a semiautomatic tending front end or fully automated version. The platforms have many “Bolt-On” modules for feeding raw materials, part presentation, joining parts and material handling.
BASE SPECIFICATIONS & PERFORMANCE FEATURES
| MODEL | MACLEAN MINI | MACLEAN MED | MACLEAN MAX |
|---|---|---|---|
| Footprint w x l x h (nominal) can be customized | 3’ x 3’ footprint | 4’ x 4’ footprint | 6’ x 6’ |
| Guarding Type | Extruded AL guarding with Lexan guard doors protected by solenoid locking safety switches | ||
| Changeover | No tool, pushbutton recipe driven from the HMI. Bar code scan is optional | ||
| Operating environment | Production environment typical of assembly operations. | ||
| Robot brand if specified | ABB, Fanuc, Yaskawa and Epson | ||
| Operator loading safety | See below for Optional “bolt on” Process Modules | ||
| Industry 4.0 Compliant | Yes | ||
| Low Voltage Controls (Rockwell) | Rockwell CompactLogix L30, dual Ethernet, safety PLC | ||
| Low Voltage Controls (Siemens) | Siemens S7 1200F dual Profinet, safety PLC | ||
| Low Voltage Controls (Omron) | CJ safety PLC | ||
| HMI (Rockwell) | PanelView Plus 7, touch screen, 10.4" | ||
| HMI (Siemens) | SIMATIC TP900, 9" | ||
| HMI (Omron) | NA V1 series 9” | ||
| Connections | Electrical: 460VAC, 30Amp, Pneumatic: 85psi min. | ||
| Safety | Fully compliant with ISO 12100 and ANSI/RIA R15.06-2012 safety standards; ABB Safemove II, Fanuc DCS or Yaskawa Motoman FSU | ||
| Machine color | RAL 9003 or customer spec | ||
| High Voltage Controls segregated | High-voltage power distribution panel segregated from the low voltage available as an option | ||
| Industry 4.0 data packages | Available as an option | ||
| Process camera packages: CCTV camera with TV or industrial monitor mounted to the outside of the cell | Available as an option | ||
BOLT-ON MODULES
HEAT BOND
- Staking module for multiple heat stacking points in a press type application
- Heat bar for wide area bonding using heated platens
FASTENER DRIVING MODULE
Bolt and nut drivers with torque and position feedback, Optional autofeed of fastener.
PRESS STATIONS
pneumatic, electromechanical and hydraulic press stations
INDEXING DIAL
Servo and cambox driven dials (20”, 30” and 40” diameters)
PALLET CONVEYOR SYSTEMS
Pallet systems for small parts and large parts up to 100kg
VIBRATORY FEEDING
Bowl feeder, conveyors and Linear track or tray
2D VISION PACKING
Random part Conveyorized feeding using 2d vision
INDEX CONVEYOR FEEDING
Custom attachments designed specifically for the part
GANTRY OR ROBOT PICK AND PLACE
Gantry or Robotic pick and place from pallet
PART DRAWER
Drawer for safe introduction of raw materials into the cell
AUTONOMOUS MOBILE ROBOT OR SELF-DRIVING VEHICLE
Omron LD series in 60,90, 250 and 1500 kg payloads. MESH is an approved and trained integrator of Omron AMR’s
PART REGRIP
Station for regripping of the part if needed
PART ENGRAVING
Laser etch, scribing or inkjetting of a part number
ROBOT END OF ARM TOOL
Many “off the shelf” robot tools for gripping raw materials or finished goods
TOOL CHANGING OPTIONS
Tree style for convenience to the robot with automatic or manual tool changers
QUALITY CONTROL MODULE
- Laser measurement
- 2d vision inspection
- 3d inspection stations using 3d lasers