SANDING BELT STAND
134” belt in variable widths, pneumatic compensation on backing wheel and fixed plate.
MACMegaGrind
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MACMEGAGRIND
The MACMegaGrind is a professional grade finishing cell designed for finishing larger parts or where a heavier duty payload robot is required. The cell is typically furnished with a servo two jaw gripper for handling large parts that can weigh in excess of 250lbs. The parts are typically loaded on a fixture and the cell is configured with the right “Bolt-On” process modules to handle the tasks.
MESH features the use of advanced material removal media from 3M and Norton. Our partnership with these two suppliers provides us with the best and most cost-effective solution for material removal. This coupled with the latest inertia and load feedback compensation devices, servo or pneumatic end-of-arm tool options, spindles, floor mounted grinders, hand off stands, intelligently designed fixtures and renowned robot programming techniques elevate MESH’s solutions to handle even the toughest applications in grinding, buffing, degating, post weld finishing and deburring.
BASE SPECIFICATIONS AND PERFOMANCE FEATURES
| MODEL | MACMEGAGRIND |
|---|---|
| Footprint w x l x h | 20’ x 20’ x 10’ typical and configurable |
| Robot Quantity | Up to Two |
| Robot brand | ABB, Fanuc and Yaskawa |
| Robot payload | 180 – 300kg |
| Robot gripper | Two Jaw Servo or Pneumatic gripper |
| Sheet Metal Guarding | Yes |
| Windows | One standard (mounted in door) extra windows available as an option |
| Operator loading safety | Light curtain package, or fast overhead door |
| Industry 4.0 Compliant | Yes with optional data package |
| Guard Door Type | One standard, 36" wide, swing or sliding door |
| Guard Door Switch | Power to unlock, (1) E-stop, (3) PB's, escape handle |
| High Voltage Controls | High-voltage power distribution panel |
| Low Voltage Controls (Rockwell) | Rockwell CompactLogix L30, dual Ethernet, safety PLC |
| Low Voltage Controls (Siemens) | Siemens S7 1200F dual Profinet, safety PLC |
| HMI (Rockwell) | PanelView Plus 7, touch screen, 10.4" |
| HMI (Siemens) | SIMATIC TP900, 9" |
| Spindle Cooling Package | Miller Coolmate system with temperature and flow sensor verification |
| Safety | Fully compliant with ISO 12100 and ANSI/RIA R15.06-2012 safety standards; ABB Safemove II, Fanuc DCS or Yaskawa Motoman FSU |
| Fixture | Custom designed and professionally built with features such as remote I/O blocks mounted on each fixture, cleanly run and shielded cables available as a separately price option |
| Cell Lighting package | LED light package Available as an option |
| Fume collection/roof | available as an option. MAC cell has built in strength needed for a hood without modifications. |
| Grind dust and particle collection package | available as an option. |
PENCIL GRINDING STATION
Pneumatic or electric with axial or tangential compensation
GRINDING WHEEL STAND
Single or dual wheel stand with pneumatic compensation, wheel dressing if needed or diamond wheels
BUFFING STAND
with pneumatic compensation, diameter sensing and automatic compound application.
MEDIA CHANGE OUT DRAWER
Safety interlocked automatic media changeout with automatic dust cover
PART REGRIP STAND
Regrip stand on separate mount with 180 degree turn
ROBOT MOUNTING SPINDLE
- Machining spindle
- Pushcorp with BCT or CAT tool changer and dynamic compensation unit
- PDS high-speed spindle with BCT or CAT tool changer
- Force control load cell sensor between robot and spindle
POSITIONERS
- Single axis turntable – pic PEN037
- “H” Frame welding positioner (turntable with headstock/tailstock on either side) pic PRM001
- Single or Multi-axis vertical turntable or Ferris wheel with headstock/tailstock – stock photo from ABB
- Conveyorized product feed with no mar rollers or belt
TOOL STORAGE AND RETRIEVAL PROCESS MODULES
- Drawer type for protection of the tool and replenishment of wear media on a tool
- Tree style for convenience to the robot
QUALITY CONTROL PROCESS MODULES
- Laser measurement
- 2d vision inspection
- 3d inspection stations using 3d lasers